Our Project Gallery

See What We’ve Built

What have we built over the years? Here are just a few of our projects. Select a category in the menu below to view samples of our work. Click on any image for a magnified view.

Custom Fabricated Open Y-Valve

ESI's fabrication experts work hand-in-hand with our design professionals to create precise, custom bulk material handling components tailored to our customers' specific needs. Absolute attention to detail is a critical element in ESI's design-build approach. This 24" x 18" 20,000 BPH open Y-valve is lined with TIVAR, a UHMW material with a very low friction coefficient - ideal to promote grain flow in applications where vertical fall is limited. After this valve is fabricated, it will be fitted with dual electric rack & pinion gates and installed by our seasoned millwrights.

Fabrication

Custom Heavy Commercial Material Handling

We've been designing, fabricating and installing heavy commercial structural and material handling equipment for over four decades. Our equipment is built-to-last for commercial facilities like this grain terminal. Our recent projects include our in-house designed and manufactured bridges, support towers, conveyors, bucket elevators, gates, valves, and much more.

Material Handling Fabrication Conveyors Bridges Towers Bucket Elevators

Custom Heavy Commercial Material Handling

Increased Material Handling Capacity and Flexibility

This project included our 30,000 BPH Hawthorne-Seving drag conveyors, bucket elevator, and bridges — designed and fabricated at our facility in Beaverdam, Ohio, and installed onsite by our millwright crews in time for fall harvest.

Material Handling Fabrication Conveyors Bridges Towers Bucket Elevators

Heavy commercial structural and material handling

Custom Material Handling Manufacturing

For over four decades, our manfacturing company, Hawthorne-Seving, has been creating heavy commercial equipment for a wide variety of applications. Here are two custom design-built, clean-in-place processing conveyors for the feed industry.

Feed & Processing Fabrication Conveyors

Replacement Leg Boots With Upgraded Safety Features

Do you have an old bucket elevator or conveyor that needs upgrading rather than a complete replacement?

ESI's highly experienced in-house design, fabrication and millwright professionals can replace key components of your material handling equipment, extending the life of your bucket elevators, conveyors, and much more... a great alternative to keep your facility running when the budget doesn't allow for a complete replacement.

For this project, ESI collected detailed field measurements on a pair of decades-old bucket elevators, fabricated custom replacements boots and installed them in a timely manner to limit facility downtime.

Fabrication Safety Solutions