Our Project Gallery

See What We’ve Built

What have we built over the years? Here are just a few of our projects. Select a category in the menu below to view samples of our work. Click on any image for a magnified view.

80K Rail Loadout System

ESI leveraged our turnkey in-house resources to design, fabricate and install this major rail loadout expansion consisting of the following key elements: 80,000 BPH Compuweigh bulkweigher scale, galvanized support towers, 50,000 BPH Schlagel bucket elevator, 40,000 BPH Intersystems gravity screener, 10,000 bushel Sukup screenings bin, 15,000 CFM dust collection system, 15,000 BPH rail receiving pit, a 50,000 BPH Hi-Roller enclosed belt conveyor and a 15,000 BPH Hawthorne-Seving drag conveyor.

50K Bucket Elevator & 40K Gravity Screener

50,000 BPH Hi-Roller Enclosed Belt Conveyor

Custom Fabricated Open Y-Valve

ESI's fabrication experts work hand-in-hand with our design professionals to create precise, custom bulk material handling components tailored to our customers' specific needs. Absolute attention to detail is a critical element in ESI's design-build approach. This 24" x 18" 20,000 BPH open Y-valve is lined with TIVAR, a UHMW material with a very low friction coefficient - ideal to promote grain flow in applications where vertical fall is limited. After this valve is fabricated, it will be fitted with dual electric rack & pinion gates and installed by our seasoned millwrights.

Fabrication

Custom Heavy Commercial Material Handling

We've been designing, fabricating and installing heavy commercial structural and material handling equipment for over four decades. Our equipment is built-to-last for commercial facilities like this grain terminal. Our recent projects include our in-house designed and manufactured bridges, support towers, conveyors, bucket elevators, gates, valves, and much more.

Material Handling Fabrication Conveyors Bridges Towers Bucket Elevators

Custom Heavy Commercial Material Handling

Increased Material Handling Capacity and Flexibility

This project included our 30,000 BPH Hawthorne-Seving drag conveyors, bucket elevator, and bridges — designed and fabricated at our facility in Beaverdam, Ohio, and installed onsite by our millwright crews in time for fall harvest.

Material Handling Fabrication Conveyors Bridges Towers Bucket Elevators

Heavy commercial structural and material handling

Increased Storage To Meet Increased Yields

Steel grain storage was added to this cooperative's facility in several phases, including a 157’ diameter bin, (2) 105’ diameter bins, and (2) 62’ diameter bins, totaling 3,320,000 additional bushels. As each bin was constructed, it was built with potential future expansion in mind — optimal site layout and material handling integration.

Facility Expansion Grain Storage